MKS INSTRUMENTS MECHANICAL/ELECTRICAL ENGINEERING INTERNSHIP.
ELECTROMECHANICAL (ME360) DESIGN TEACHING ASSISTANT.

INFORMATION
Client
Professor Enrique Gutierrez (ME360)
Location
Boston, MA
Department
Boston University Engineering
Date
9/5/23 – 5/5/24
Programs Used
Arduino IDE
FlashForge Adventurer 3
FlashPrint 5
Solidworks
Solidworks Simulation
Teaching Assistant Role
My role was to aid students in debugging and learning to code with Arduino IDE to program stepper and DC motors. Exercises included controlling the RPM speed and rotational distance of each motor type. Students used Arduino Unos and H-Bridge motor drivers to demonstrate motor control.
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Later into the course, teaching assistants facilitated a 3D printing submission form for the course. Students would be able to submit an STL file to be sliced and printed using the FlashForge Adventure 3 Printers. My contribution was implementing a progress system to label submissions in a sheet document as "sliced", "printing", or "completed". This improved coordination between other teaching assistants and resulted in the completion of parts in under 2 days which was faster than the campus workshop (~1 week). Upon my request, the updating sheet document was made viewable to students to check on their print status to avoid any type of confusion.
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Lastly, I assisted teams in their projects to construct a 2.5 DOF (degree of freedom) contraption that would perform a selected task using G-Code. I would offer CAD-modeling critiques, suggest other manufacturing techniques such as laser or water-jet cutting, and teach students how to use a drill press machine.

Flashforge Adventurer 3 3D Printer

3D Printers with Filament Spool Holders

Flashforge Adventurer 3 3D Printer
PLA Filament Roller
In the second semester of assisting the course, four new printers were added to the print farm in which no more filament spool holders were available.
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Thus, I designed a simple 3D print for a spool holder able to support the weight of a full filament roll. The print featured no supports and took only 2 hours to print at a 60mm/s print speed. The resultant holders were then fastened to extruded aluminum bars with bolts and sliders. The ends were raised to restrict the spool from falling off
As a result, the new printers were able to start operating with this quick print that allows the filament spool to spin with little friction.
